3 manufacturing bases, 10 manufacturing enterprises
100,000m2 cutting and welding machine manufacturing base
Over 1,000 staff, 100 senior technicians
Over 500 sets heavy duty cnc plasma and flame cutting machine sales volume every year
Over 300 types cutting and welding equipments
Exported to more than 100 countries and regions
30 minutes driving away from Shanghai PVG airport.
CE & ISO9001:2008 certified
Quotation
Validity: 45 days |
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Model Description QTY |
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CNCTG1530
table type plasma cutting machine
|
Effective cutting area |
1500x3000mm |
1set |
Plasma max piercing thickness |
25mm |
||
Plasma max edge start cutting thickness |
40mm |
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Machine size |
2000x4000mm |
Main Components |
Description |
Qty.(set) |
Rail |
24KG Rail, Helical Rack And Pinion |
1set |
Drive model |
Double-drive; Panasonic AC servo motor(Japan Brand) |
3set |
Gear box |
Neugart(Germany Brand) |
3set |
Plasma power source |
Hypertherm PowerMAX125(America Brand) |
1set |
Plasma torch height controller-automatic |
Sensor THC |
1set |
CNC controller |
LKNC-3200 EtherCAT Controller(17" LED Touch Screen) |
1set |
Mobile Phone APP |
Mobile Phone APP Monitor & Remote Control Machine |
1set |
Water table |
Water Table For Plasma Cutting Dust Collection |
1set |
Nesting software |
FASTCAM Professional Version(Australia Brand) |
1set |
Cable and hose model |
Closed Pedrail |
1set |
Laser point |
Laser Point For Alignment |
1set |
FOB Shanghai $28,000 |
Commerce terms |
|
Production time |
Within 45 days after down payment |
Payment term |
30% down payment, balance before shipment |
Packing |
Plywood case and tray |
Container requirement |
20'GP container |
Warranty: 12months from the date of bill of lading issued.
Installation, training and commissioning service terms:
a) Time cost: 1 engineers 10-15 days
b) Engineer's visa fee, round-trip flight tickets from Shanghai to user's spot, food and accommodation cost undertaken by buyer.
c) Engineer's subsidy 100.00 USD per day, per person.
d) Buyer takes responsibility to arrange a Chinese speaking translator to be assistance during installation and training.
*Product images and cutting parameter inside of this file are for illustrative purposes only and may differ from the actual product!
Technical Specification
1 Model: CNCTG1530 table type plasma cutting machine
2 Basic components
Mechanical Components |
Longitudinal rail type |
24KG rail |
Plasma cutting torch |
1set(Hypertherm) |
|
Plasma torch height controller |
1set |
|
Plasma torch anti-collision device |
1set |
|
Drive model |
Double-drive |
|
Gas and hose supply type |
Pedrail |
|
Electronic Components |
CNC controller |
TAYOR LKNC-3200 |
Plasma torch anti-collision device |
1set |
|
PLC |
Delta(Taiwan Brand) |
|
Electric components |
Schneider(France Brand) |
|
AC servo motor system |
Panasonic(Japan Brand) |
|
Gear box |
NEUGART(Germany Brand) |
|
Program and nest software |
FASTCAM(Australia Brand) |
|
Plasma source |
Hypertherm PowerMAX125 |
|
Auxiliary Machinery By Buyer |
Voltage-stabilizer |
We will supply requirement details |
Air compressor |
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Oil-water separator |
3 Main Specification
Basic Parameter |
Effective cutting width |
1500mm |
Effective cutting length |
3000mm |
|
Plasma cutting thickness |
1-25mm |
|
Plasma cutting speed |
50-9000mm/min |
|
Cutting torch lifting distance |
80mm |
|
Idle running speed |
0-12000mm/min |
|
Speed setting error |
≤±5% |
|
Torch height controller accuracy |
≤±1.0mm |
|
Longitudinal line accuracy |
±0.2mm/10m |
|
Accuracy Test |
Complete machine accuracy |
C D |
|
length of a side |
±0.5mm |
|
Diagonal error |AD-BC| |
±0.5mm |
|
Base point return error |
±0.2mm |
|
Intersection point error |
±0.5mm |
|
Lineation forward- reverse error |
±0.2mm |
|
Plasma power source |
Hypertherm PowerMAX125 |
Plasma Part |
Duty cycle |
100% |
|
Max output current |
125A |
|
Plasma source power |
21KW |
|
Machine weight |
2.8 ton |
Other Parameter |
Accelerated speed |
≥ 0.6m/sec2 |
|
Noise |
≤80 db |
4 Working requirement
Basic Requirement |
Supply power voltage/ frequency |
3 phase×380v±10%/50Hz |
Ambient temperature |
-10℃-50℃ |
|
Relative humidity |
<90% no condensation |
|
Surroundings |
Ventilate |
|
Plasma cutting requirement |
Compressed air |
Dry, Oil free; |
5 Programming And Nesting Software (FastCAM Professional Version)
FastCAM is a powerful CAD plotting software specially used for number control cutting and it can read CAD DXF files and choose and output the NC files of different controllers; in addition, it can speed cutting obviously, heighten cutting quality and thus improve social and economic benefits. |
Plotting System |
Compatibility of plotting software |
Special functions to DXF files; |
Bridge function, including continuous bridge, break bridge and interruption bridge. |
Cutting Path |
Able to automatically or manually set cutting direction. |
Able to set cutting starting port, finishing point and cutting sequence. |
Able to set leadin and leadout. |
With the mid-layer function of CAD, able to set and conduct cutting, marking and drilling etc. |
Nesting System |
Able to nest quickly, continuously and automatically by placing hundreds of parts on many steel plates. |
Able to conduct optimized nestling on the rest steel plates. |
Able to manually interrupt AC automatic nestling and interfere with discharge. |
In the optimized nestling process, able to specify, revise and choose parts and have free horizontal movement, rotation and matrix etc. |
Verifying System |
Able to have analogue check and change to NC cutting files. |
Able to calculate material cost and processing cost. |
Able to support many controller NC codes and switch among different codes. |
Able to provide many languages that Windows platform supports. |
Printing: Discharging drawings and name, discharging parts list; |
6 CNC Controller Details
LKNC-3200B CNC (EtherCAT) Intro
The new CNC Cutting Control System LKNC-3200B is a field bus control system using industrial Ethernet (EtherCAT) based on 64-bit Linux real-time operating system. Instead of traditional motion control axis cards (PMAC) and complex wiring between CNC and servo drives, the new EtherCAT based CNC only uses a common network cable to connect multiple network servo drives in series. In addition, the digital serial communication method adopted by the network cable greatly enhances the anti-interference ability of motion signals and improves the accuracy.
In the Human-Machine-Interface (HMI), the new LKNC3200B continues the multi-task operation of the previous controller: during the process of part processing you can perform multiple operations, such as file editing, graphic changing, parts nesting, network transferring, parameter setting and cutting torch enabling. Equipped with a 19〞high resolution LCD touch screen, it has the characteristics of intuitive and user-friendly interface, easy and simple operation.
This system can also monitor the status of AC servo in real-time environment, and truly realize the control function of true bilateral and full feedback.
In terms of network, the system supports the mainstream industrial communication protocol OPU UA, which facilitates the access of equipment to the group control MES system of major manufacturers.
The system consists of:
IndustrialComputer |
Intel(R) J1900 4-Cores 4-Threads CPU @2.00GHz |
RAM |
DDR3L 2G(default) / 4G / 8G |
Storage |
SSD 60G or above |
Operating system |
Linux |
Software |
KNC English version |
Display |
19 Widescreen with explosion-proof touch screen(1366X768) |
Field bus mode |
EtherCAT |
Axis number |
|
I/O |
EtherCAT I/O Modules (WAGO) |
Peripheral |
USB x4(USB3.0 x1) |
Size |
136mm*127mm*40mm 0.65KG |
Power adapter |
DC12V-5A |
Specifications:
1. True bilateral, full feedback:
Coordinate absolute value and difference value of Double X axis are respectively reflected on the control interface
The alarm information, absolute value, torque, speed, etc. of the motor are fed back to the controller
2. The built-in THC:
Z axis as an independent axis, controlled by servo motor, more accurate and fast
The communication mode of EtherCAT bus ensures 1ms arc voltage sampling period and height change during cutting
The controller interface displays the current cutting torch height and arc pressure in real time
3. Integrate plasma processes:
Main plasma power supplies such as Hypertherm,Thermal Dynamics, Kjellberg and ESAB
Various processes, materials and up to 60 plate thicknesses are available
Specially for Hypertherm XPR series plasma optimization and alarm log recording
Record and count plasma consumables, and set the maximum piercing times and the maximum cutting length
4. Network function
Cutting file transfer by LAN
Remote control, monitoring or screen capture of mobile APP through wireless router
Industrial communication protocol OPC UA: open communication protocol, collect and monitor cutting data in real time, cooperate with manufacturer to customize MES system, and realize enterprise group control operation
7 Affix Files List
Machinery manual |
1 set |
CNC system manual |
1 set |
Ac servo motor manual |
1 set |
Electricity and connection diagram |
1 set |
TAYOR inspection report |
1 set |
Packing list |
1 set |
Certification |
1 set |
Full sets of foundation drawing |
1 set |
8 Installation Terms
Seller personnel will supervise installation as following: |
1)Rail installation and assembly |
2)Positioning of machine and the work table |
3)Running of cables and hoses from service entry point |
4)Connection of electrical cables and gas hoses to the machine |
9 Training Terms
After the commissioning, Seller technician will commence Training. |
The customer shall provide sufficient material and consumables to ensure satisfactory completion to training. |
The training will comprise of the following things: |
1)Overview of machine |
2)Control features and operation |
3)Machine maintenance and adjustment |
4)Supervised running of machine |
The training of the machine operator is concurrent with the installation and commissioning, therefore personnel must be available at all times. |
Machine Body Process
Box type welded structure, machine body is stable and heavy duty.Machine Body Tempering And Painting
The whole machine body is processed by tempering, so our machine is very durable with very high accuracy.
Spray booth for machine painting.
Laser Optic Alignment
Joint Section Machine Body (Heavy Duty and Precision)
Electrical Control Cabinet
AC Servo Drivers, PLC, Electrical Components
AC Servo Motor And Gear Box
Mobile Phone APP Powered
Plasma Power Source
Plasma Anti-collision Device
Laser Point For Alignment
Transmission
Helical Rack And Pinion Transmission
Closed Pedrail In All Axis
Safety Devices
Water Table-Plasma Cutting Dust Collection
CNCTG Cutting Samples